One Press Resources

Swager Capacity Guide

 

Swage Capacity Shown As Diameters

Swaged Sockets

Fast™
Swager
Capacities

One Press®
Sleeves *+

Standard
Round
Sleeves

Duplex
Non-Tapered
Sleeves

Ferrules

Buttons

Full Shank

Progressive

350 Tonne
(390 Ton)

1" *

1"

On Request

On Request

On Request

On Request

On Request

600 Tonne
(670 Ton)

1-5/8" *

1-1/2"

1-1/4"

9/16"

7/8"

3/4"

1-1/4"

1000 Tonne
(1120 Ton)

2-1/2" *

2-1/2"

1-1/4"

9/16"

1-1/4"

1"

1-1/2"

The One Press® Swaging System is Patent protected by U.S. Patents #5,816,094 and #6,032,338, and other international patents and patents pending.

* One Press® Carbon Steel Sleeves are available in a complete range of sizes from 1/4" up to 1-1/2" inclusive.

+ All One Press® Dies are single stage dies from 1/4" up to 1-1/2" inclusive. Second stage dies or die change-outs are not required. The specifications above are for One Press® Swaging. The swage capacities of individual Smart™, Fast™ and Universal™ Swagers may be greater when doing multi press swaging.

Smart™, Fast™ and Universal™ Swagers can also be used for multi-press swaging. Dies are available for multi-press sleeves, swage sockets, buttons, and ferrules to fit directly into the standard die holder. Fast™ and Universal™ Swagers with an "All In One" Universal Die Holder accept One Press® Dies and larger die block sizes that fit other makes and brands of swagers.

One Press® Dies may be used in other brands of swagers with or without the use of an adapter or modifications to the existing die holders. Performance will vary due to differences in the speed and efficiency of certain makes of swagers. One Press® Dies are precision dies and are designed to work best in swagers that have accurate tolerances.

*+ Limited by availability of fitting sizes.

Swaging System Comparison 

Swager Type

System
Configuration

No. Of
Passes

Swaging Method

Speed &
Productivity Rating

2nd Stage
Dies Required

Fast™

One Press® Dies
One Press® Sleeves

1

Compression

A (Highest)

NO

2 Post Style

One Press® Dies
One Press® Sleeves

1

Compression

B

NO

4 Post Style

One Press® Dies
One Press® Sleeves
Adapter Required

1

Compression

C

NO

Fast™

2-3 Pass
Standard Sleeves

Multi

Compaction

D

 

Fast™

Standard Die
Standard Sleeves

Multi

Compaction

E

YES

2 Post Style

Standard Die
Standard Sleeves

Multi

Compaction

F

YES

Scissor Style

2-3 Pass
Standard Sleeves

Multi

Compaction

G

 

4 Post Style

2-3 Pass
Standard Sleeves

Multi

Compaction

H

 

Scissor Style

Standard Die
Standard Sleeves

Multi

Compaction

1

YES

4 Post Style

Standard Dies
Standard Sleeves

Multi

Compaction

J (Lowest)

YES

Fast™ Swagers are available with an "All In One" Universal Die Holder that will hold One Press® Dies and larger die block sizes that fit other makes and brands of swagers.

Dies are also available for multi press sleeves to fit Fast™ Swagers, as well as dies for swage sockets, ferrules, and buttons.

One Press® System Advantages 

 

Spotlight on
Innovation

PLC controlled Smart Swager™ with Swager Guarding

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The fastest and most reliable method of swaging Flemish eye wire rope slings and assemblies

The fastest and most reliable method of swaging Flemish eye wire rope slings and assemblies


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